Begin by cutting the dowel flush to the surface of the component with a sharp saw. Using a sharp brad point bit 1/32nd-1/16th smaller than the diameter of the dowel, drill out the center of the dowel. Hold the part in a padded vise. When the bit reaches the bottom of the dowel hole, you will feel the bit "slip" a bit and you can stop. Using a sharp gouge with a sweep that matches the curve of the dowel circumference, pare the excess dowel away from the sides of the hole. To clean the hole run a drill bit the correct diameter backwards. (A new bit can catch and rip the hole apart if run forward.)

Don't use new dowels to check the fit. These can seize in the joint and become difficult to remove. Use dowels that have been pared or sanded undersized. These are easier to remove after a trial fit.

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